HAN TE INDUSTRIES (M) SDN. BHD.
Zinc & Aluminium Casting
Two of the most popular materials used in precision die casting are Zinc and Aluminium.
Our mastery of die casting enables us to produce intricate and complex parts with exceptional precision and detail. From automotive components to consumer electronics, we leverage the unique properties of both Zinc & Aluminium to create lightweight, durable, and high-performance products.
HIGH PRESSURE DIE CASTING
High-pressure die casting starts with meticulously crafted steel molds, divided into cavity and core sections. Molten Aluminum or Zinc alloy is then forcefully injected into the cavity under hydraulic pressure. As the metal cools rapidly, the mold opens, releasing the solidified part. Excess material, known as flash, is trimmed off, followed by post-processing steps like machining and surface finishing. Rigorous inspection guarantees each part meets stringent quality standards, ensuring precise, high-volume production.
What is Zinc Die Casting & Why use it?
These are the most widely used material in die casting and include various compositions such as Zamak 3, Zamak 5, and Zamak 7. Zamak alloys typically contain a combination of zinc, aluminum, magnesium, and copper, offering good mechanical properties, dimensional stability, and surface finish. Zamak 3, the most common zinc-based alloy, typically consists of approximately 96% zinc, 4% aluminum, 0.04% magnesium, and traces of copper. This composition contributes to its exceptional casting characteristics, including high fluidity, minimal shrinkage, and precise replication of intricate details.
What is Aluminium Die Casting?
Aluminum die casting typically uses aluminum alloys such as A380, A383, A360, and ADC12. These alloys are lightweight, corrosion-resistant, and exhibit excellent machinability. Common alloying elements include silicon, copper, magnesium, and zinc, which impart various properties to the final castings. Aluminum die castings offer a high strength-to-weight ratio, making them ideal for applications where weight reduction is critical, such as automotive and aerospace components.
A GLIMPSE OF OUR CAPABILITY
PRODUCTION CAPABILITY
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Hot Chamber Die Casting Machines
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60 Tons​
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80 Tons
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Cold Chamber Die Casting Machines​
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250 Tons
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420 Tons
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500 Tons Vertical machine
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LONG TOOL DIE LIFE
Our skilled technicians conduct routine inspections of the mold dies to identify any signs of wear, damage, or corrosion. This proactive approach allows us to address potential issues before they escalate, preserving the integrity of the dies. We have expert mold die repair services that restore the functionality, reliability, and longevity of your critical tooling assets.
CUSTOMIZATION
We understand that every project is unique, which is why we offer customized solutions tailored to the specific requirements of our customers. From design to production, we work closely with our clients to ensure their vision is brought to life with precision and accuracy
FAST CYCLE TIME
Our hot chamber die casting machines are great for cost-effective mass production with the capability of fast cycle time ranging approx. from 9-11 seconds, ensuring fast turnaround times for even the most demanding projects, allowing you to stay ahead of the competition and capitalize on market opportunities
Cost effective mass production
Competitive lead time
Longer tool die life
Consistent quality with high volumes
Continuous innovations & solutions